Manufacturing Operations Leader -- Surface Prep & Coatings
Job Description
Job Description Manufacturing Operations Leader — Surface Prep & Coatings
Company: Orion Castings | Site: JEl Finishing Plant | Location: Chelmsford, MA
Facility focus: High-spec surface preparation and finishing for military, aerospace, and medical device customers in an AS9100 and NADCAP certified environment.
What you'll own
- Business alignment: Guide plant leadership to hit monthly budget/profit goals and divisional quality plans.
- Flow and quality: Enforce synchronous manufacturing to maximize throughput and first-pass yield on painting and finishing lines.
- Lean engine: Plan and lead Gemba walks; advance continuous improvement and corporate compliance.
- Audit readiness: Enforce procedures/work instructions and manage AS9100/NADCAP action items to completion.
- Zero-defect assurance: Lead APQP and corrective-action meetings; assign owners and drive on-time closure.
- Customer and vendor interface: Be the operations point of contact; protect 100% on-time delivery with immediate, documented countermeasures when needed.
- Culture and coaching: Maintain a strong presence on the floor; mentor supervisors; build an inclusive, high-performance team.
What success looks like
- Stable, repeatable processes with synchronized flow across coating operations.
- Third-party audit results with rapid action-item closure and zero major nonconformances.
- Consistent on-time delivery to demanding aerospace, defense, and medical programs.
- Monthly financial targets met through disciplined cost control and productivity gains.
What you bring
- 10+ years of manufacturing leadership experience.
- Strong preference for direct exposure to AS9100 and NADCAP certified operations.
- Knowledge of industrial paint/coating/finishing (surface prep, liquid, powder, or specialized military/medical finishes).
- Track record leading Gemba and CI initiatives with measurable results.
- Confidence working with high-spec customers and supply partners.
- Ability to manage complex task loads and tight lead times.
Leadership DNA
- Influence: Establish credibility quickly; elevate standards; modernize practices.
- Development: Coach and mentor; facilitate teams; manage performance.
- Collaboration: Build trust across operators, engineers, and executives.
- Organizational savvy: Navigate complex dynamics; communicate operations clearly.
Analytical and financial acumen
- Advanced problem solving for bottleneck removal and decision-making under pressure.
- Ownership of plant P&L drivers and cost containment.
- Ethics, integrity, safety, and results-focus are nonnegotiable.
Tools
- Microsoft Office Suite (Excel, Word, PowerPoint)
- Minitab for statistical analysis
Compensation and schedule
- Salary: $92,200 – $120,300
- Schedule: First Shift
Benefits
- Medical, Dental, Vision, Life Insurance, and more
- 401(k) with company match
- Paid Time Off (PTO)
- 11 Paid Company Holidays
- Tuition Reimbursement
- Paid company training
- Career advancement opportunities
You should be proficient in
- Leadership / People Management
- Supervisory Experience
- National Aerospace and Defense Contractors Accreditation Program (NADCAP)
- Experience in a Manufacturing Environment
- AS9100 Experience
